Cutting extreme amounts of taper, especially in thick work pieces, was the thing that helped gain EDM Wirecraft national exposure. The photo on the upper right of this page shows the slug (scrap) that came out of an extrusion adapter that changed from a round hole to an L shaped part. This part was truly a challenge. There are photos of the adapter itself in our photo gallery. If you have trouble seeing how this slug came out of these two blocks you are not alone. I did it and the photos still confuse me. When doing parts like this we are about 15 degrees past the limit of what the machine was designed for. This has been a relatively simple modification that has let us cut tapers as extreme as 45 degrees in any thickness up to 15 tall.
The photo on the lower left of this page is of a job that has been featured in many magazines and advertisements. These are the slugs that came out of a single block which measured 9.125 thick, 18 long and 6 wide. We began with an approximately 3.25 hole on one side of the 9.125 thickness and ended up with a slot on the other side 1.5 wide X 14 long. This was one of the many projects that a customer brought to us and asked if we could do. After a considerable amount of head scratching, we decided that we could and from there we proceeded to cut what the customer asked for.